Liquid Cooling And Advanced Solutions Offered By Top Electric Vehicle Battery Cooling Plate Manufacturers

An electric vehicle (EV) battery cooling plate refers to a component designed to manage the battery pack’s temperature in an electric vehicle. The cooling plate mainly comprises a conductive plate with passages or channels from which a cooling or refrigerant fluid circulates. These plates scatter the heat produced during the discharging and charging processes, along with the maintenance of optimal operating temperatures for battery cells, and ensure performance, longevity, and efficiency.

According to Fortune Business Insights™, the global market for electric vehicle battery cooling plate  could be worth USD 7.26 billion by 2030, recording a CAGR of 21.4% over 2023-2030. The market reached the valuation of USD 1.43 billion in 2022 and USD 1.86 billion in 2023.

The increasing advanced cooling systems adoption to enhance the performance is expected to drive the production of electric battery cooling plates globally. The surging expansion of the electric vehicle industry is driving the adoption of these cooling plates globally.

What is the Impact of the COVID-19 Pandemic on EV Battery Plates?

The adoption of electric vehicle battery cooling plates was negatively impacted by the COVID-19 pandemic. The pandemic caused disruptions in the global supply chains, which affected the manufacturing of EV components, such as the EV battery cooling plates. The pandemic also delayed the materials and components supply, which raised the costs and reduced production for top electric vehicle battery cooling plate manufacturers.

Fortune Business Insights™ Presents Top Electric Vehicle Battery Cooling Plate Manufacturers Globally

1. BrogWarner Inc. 

BrogWarner delivers technology solutions for the electric, hybrid, and combustion vehicles. The company is operating in four segments, including air management, fuel injection, aftermarket, and e-propulsion and drivetrain.

• The technologies in the air management segment involves eBoosters, turbochargers, eTurbos, emissions, timing, and thermal systems, smart remote actuators, power train sensors, cabin heaters, canisters, battery packs, modules and systems, charging, and heaters.


• The e-propulsion and drivetrain segment include technologies, such as power electronics, rotating electrical components, control modules, friction and mechanical products, and software for automatic transmissions, and torque-management products.


• The fuel injection sector is responsible for developing and manufacturing diesel and gasoline injection components and systems.


• The aftermarket segment helps in selling the products and services to the independent customers and original equipment service customers.

2. Dana Limited

Dana Limited is one of top electric vehicle battery cooling plate manufacturers globally that provide e-propulsion and drivetrain systems. The company designs, manufactures, and distributes energy management solutions and power conveyance for various automobiles. The company offers different products for commercial vehicles, light vehicles, and off-highway vehicles. Under these segments, the company is concentrating on the development and delivery of the e-axle for better driving efficiency.

The company has an experience of over 115 years. It has now started concentrating on the development of different products and services, including in-house gearboxes, inverters, low to high-voltage motors, thermal and battery management expertise, controls, and others. The company also aims to be a leading supplier of fully integrated electrified systems across the automotive sector.

Dana Limited has a workforce of 40,200 employees and was established in 1904, with headquarters in Ohio, Maumee, in the U.S.

3. Modine Manufacturing Company

Modine Manufacturing Company provides thermal management technology and solutions. The company design, manufacture, and test heat transfer products. The company also delivers building management systems for air conditioning, ventilation, heating and refrigeration (HVAC/R) systems and operations, coating, protection from corrosion, and testing services.

The company is serving several markets, such as refrigeration, commercial vehicles, construction, data centers, and others. Modine Manufacturing Company has also produced an EGR cooler for both light and heavy-duty vehicles. The new cooler collects the exhaust gas from an engine, cool it, removes several toxic chemicals, and then recirculates the gas.

The company also provides advanced battery heating and cooling solutions to regulate battery temperatures within the operating range by transferring heat from a battery cooling plate via a two-phase battery chiller. This new cooling system provides optimum performance and maximum lithium-ion battery life.

4. Sogefi Group

Sogefi develops, designs, and manufactures filtration systems, air management, suspension components, and engine cooling systems for the automotive industry. The company's products are intake manifold systems, air induction systems, charged air ducts, oil filtration systems, petrol fuel filters, thermostat housing and ducts, and several other solutions for original vehicle equipment manufacturers. The company has a commercial presence in 18 countries on 4 continents, with 37 production sites.

Sogefi Group also provides oil, petrol, diesel, air, and cabin filters for the automotive replacement markets. The company is listed on the Milan Stock Exchange in the STAR segment and has partnerships with many leading producers of commercial vehicles, cars, and earth-moving equipment producers globally. 

5. Senior Flexonics

Senior Flexonics, which is also known as Senior Holdings, designs, engineers, manufactures and validates thermal management components and systems for hybrid and electric vehicles, along with power and energy markets. Senior Flexonics offers electronics cooling plates, flexible connectors, exhaust gas recirculation (EGR) coolers, condensers, cathode air pre-heaters, recuperators, fluid conveyance systems, and others.

The company is responsible for delivering high-technology products and systems for applications in power & energy, land vehicles, and adjacent markets. Senior Flexonics is also focusing on new product offerings for the engagement with the new product development program of customers and transition to a low carbon economy by offering design and engineering support for fluid-handling and cooling solutions for power electronics and batteries on the surging number of electric/hybrid vehicles.

The company is also supporting the increasing development of fuel cell cooling and related fluid conveyance for the applications of commercial vehicles.

Future of EV Battery Cooling Plates in Upcoming Years

The increasing advancement and adoption of liquid cooling systems will increase the demand for EV battery cooling plates in the upcoming years. Liquid cooling is effective in scattering the heat created during the battery operations, maintaining the temperature levels within the battery pack. It is expected that there will be an increasing demand for the cooling plates due to the demand for improved battery technology and energy density by top electric vehicle battery cooling plate manufacturers globally.