How Electrification and Zero-Emission Cars are Driving the Sales for Top Automotive Integrated Onboard Charger Manufacturers

An automotive integrated onboard charger is a type of technology that converts and controls the electrical power running through electric and hybrid vehicles. It is a combined unit of a DC-DC converter and an onboard charger, and is a key part in EVs. These chargers can charge the vehicle’s battery efficiently and convert the high-voltage power supplied by the battery into low-voltage power as needed by the different electrical components of the automobile.

The sales of electric and hybrid vehicles are growing at a commendable pace every year as customers are becoming more aware of the harmful effects of driving fossil-fueled cars. For instance, as per a report by the National Automobile Dealer Association (NADA), the year-to-date sales of EVs in the U.S. crossed the 1 million mark in 2023, representing an increase of 50.7% every year. This factor is expected to boost the demand for automotive integrated onboard chargers.

Fortune Business Insights has stated in its report that the market for automotive integrated onboard charger is expected to be valued at USD 69.91 billion by 2030, displaying a CAGR of 48.3% during the forecast period of 2023-2030. The market stood at USD 2.77 billion in 2022 and USD 4.44 billion in 2023.

Below is a list of the top 5 automotive integrated onboard charger manufacturers:

1. Toyota Industries Corporation

Toyota Motor Corp. is one of the most renowned manufacturers of automobiles, and is headquartered in Japan. The firm deals in the production and sales of traditional and electric vehicles, accessories, and components. Toyota operates its business through three main segments - financial services, automotive, and others. The company’s vehicle business segment consists of the design, production, assembly, and sales of trucks, passenger cars, minivans, and related vehicle components & accessories. It has also developed an intelligent transportation system. The firm’s financial segment deals with purchase of and lease financing for its vehicle customers and dealers. Toyota is also increasing its focus on developing smart EV solutions that can boost the efficiency of the powertrain, thereby reducing the overall weight of its vehicles.

April 2022: Toyota Industries Corporation revealed that it had developed a compact unit that incorporates a DC-DC converter into the charger for Battery Electric Vehicles (BEVs). The new advancement in the EV system has created plenty of vehicle space. The new unit is also integrated into its new BEV called Bz4X.

2. BorgWarner Inc.

BorgWarner Inc. is one of the most prominent manufacturers of propulsion solutions for vehicles and is based in the U.S. The company provides remanufactured products, which includes components for transmission parts, engine parts, electrical & electronic gadgets, and a few others. BorgWarner also offers its products and services in 93 locations in 22 countries across the world. The company is now focusing on launching new product lines, including vehicle electrification, and is also increasing the production of remanufactured and recyclable products.

May 2019: BorgWarner Inc. announced the launch of its new Silicon Carbide onboard charger. The charger comes with a 1-phase or 3-phase integrated DC-DC converter. Silicon carbide, as a material, offers higher efficiency and therefore, is a product of choice for many OEMs as it also reduces the overall weight and size of the components of a vehicle.

3. LG Magna e-Powertrain Co., Ltd.

LG Magna e-Powertrain Co., Ltd is a joint venture between Magna International and LG Electronics. The company sells products for a wide range of electric vehicle components, such as power conversion devices, drive motors, and integrated systems. It also integrates cutting-edge technologies into its power electronics, electric motors, and other integrated solutions. LG Magna e-Powertrain Co. Ltd. is increasing its focus on increasing its business operations in established and emerging countries as it has recognized some major revenue growth opportunities in these markets.

April 2022: LG Magna e-Powertrain announced that it had decided to set up a new production plant in Mexico. The new facility is set to be of 260,000 sq. ft. It will produce a wide variety of powertrain products and solutions to promote the adoption of electric vehicles for General Motors. The new facility will also make motors, inverters, and onboard chargers and is expected to include onboard chargers with integrated DC-DC converters in its production line.

4. Yazaki Corporation

Yazaki Corporation is a self-reliant producer of vehicle parts. The company has showcased its expertise in automotive wire harnesses, which is a core product of its portfolio. Yazaki also has a diverse product portfolio, which includes meters, charging connectors, wire harnesses, and in-vehicle safety & service systems. In addition to the automotive sector, the company also supplies solar solutions, HVAC solutions, gas equipment, and many other components. Yazaki has a vast presence in 45 countries across the world, along with a strong distribution network. The company provides the Bidirectional Onboard Charger that comes with an Embedded DC/DC Converter, which allows the charging of vehicle batteries using AC power.

5. Texas Instruments

Texas Instruments is one of the most renowned technology providers based in the U.S. The company develops, produces, tests, and offers embedded and analog processing chips. It is increasing its focus on developing next-gen electronics and technologies that are more reliable, efficient, and affordable for its consumers across the world. Texas Instruments also designs, produces, tests, and sells analog & embedded semiconductors, microcontroller-oriented applications, and EV powertrain solutions in markets including automotive, industrial, communications equipment, enterprise systems, and personal electronics. The organization is now focusing on the development of HEV/EV onboard chargers to reduce the overall charging time for electric vehicles and enhance safety while charging the batteries.

What is the future of the automotive integrated onboard charger industry?

The automotive integrated onboard charger industry is expected to showcase commendable growth in the future as the concept of vehicle electrification has gained significant traction in recent years. As the production of electric vehicles is growing rapidly each year to cater to the rising demand for zero-emission cars, the demand for these chargers is also expected to increase. This factor will create lucrative growth opportunities for the top automotive integrated onboard charger manufacturers that are manufacturing these chargers.