Blister Packaging Market Size, Share & Industry Analysis, By Material (Plastic, Aluminum Foil, Paper & Paperboard, and Others), By Product Type (Carded, Clamshell, and Others), By Technology (Thermoforming, Cold Forming, and Others), By End-use Industry (Healthcare & Pharmaceuticals, Food & Beverages, Consumer Electronics & Household Goods, Industrial & Automotive, and Others), and Regional Forecast, 2025-2032

The global blister packaging market size was valued at USD 28.74 billion in 2024. The market is projected to grow from USD 30.60 billion in 2025 to USD 50.29 billion by 2032, exhibiting a CAGR of 6.41% during the forecast period. Asia Pacific dominated the blister packaging market with a market share of 37.68% in 2024.

Blister Packaging refers to high-performance packaging solutions designed to protect and preserve products through the use of materials such as plastics, paper, and aluminum foil, often coated with a thin metallic layer. This metallic coating enhances resistance against moisture, oxygen, light, and contaminants, ensuring product stability and safety. These packaging materials are widely used across sectors such as food & beverages, pharmaceuticals, personal care, and industrial goods, offering extended shelf life, product integrity, and superior printability for branding and marketing purposes.

Key players in this market include Amcor Plc, Sealed Air Corporation, Mondi Group, Sonoco Products Company, and Huhtamaki. They dominate due to their diverse product portfolios, continuous technological innovation in film and barrier solutions, and strong global distribution networks. Strategic initiatives such as mergers, acquisitions, and regional expansions continue to strengthen their competitive position, shaping the growth trajectory of the blister packaging industry.

MARKET DYNAMICS

MARKET DRIVERS

Rising Demand for OTC Medications to Propel Market Growth

The primary factor fueling the global blister packaging market growth is the increasing demand for packaging solutions that ensure product protection while supporting sustainability initiatives. The escalating demand in the pharmaceutical industry, particularly for unit-dose formats that offer both child-resistant and tamper-evident packaging. This is driven by the aging population, self-medication trends, and increasing over-the-counter (OTC) medications, all driving the strong demand for safe and convenient blister packaging.

• In February 2025, the European Union Packaging & Packaging-Waste Regulation (PPWR) came into effect, which will require healthcare companies to adopt recyclable packaging formats by 2030. This will accelerate the transition to sustainable materials in blister packaging.

MARKET RESTRAINTS

Regulatory and Environmental Challenges Restrict Market Expansion

One of the key restraints for the global market is high regulatory and environmental pressures, which increase costs and complexity. Government bodies are implementing strict regulations to encourage green packaging solutions that address decreasing plastic waste.

• For example, in January 2025, the Ministry of Environment, Forest and Climate Change (MoEFCC) in India introduced the Plastic Waste Management (Amendment) Rules to regulate the use of plastic and multilayered plastic packaging strategies. The government requires all plastic packaging, including multilayered blister packs, to be equipped with barcodes or QR codes, to trace and encourage recyclability.

Compliance with these laws adds cost increases due to capital improvement costs, new materials and methods of production, which can be a burden for companies, especially small- and medium-size companies. Increased costs and health-care providers in cost-conscious regions will be an impediment to growth in the market.

MARKET OPPORTUNITIES

Growth in Emerging Economies to Create Growth Opportunities

Countries such as India, China, and Brazil present significant growth potential for the global market, driven by rising disposable income, urbanization, and expanding healthcare and pharmaceuticals. A growing aging population as well as awareness of self-medication and over-the-counter (OTC) products have increased the demand for convenient, safe, and tamper-proof packaging.

• According to the U.S. Census Bureau, by 2025, the middle-class population in developing countries is expected to exceed 3 billion, resulting in growing demand for packaged pharmaceuticals and consumer products. These demographic changes, coupled with improvements in healthcare sector infrastructure, present blister-packaging producers extensive growth opportunities and market entry into these fast-emerging areas.

BLISTER PACKAGING MARKET TRENDS

Sustainability and Shift to Recyclable Materials is one of the Significant Market Trends

A prominent trend in the global market is the increasing adoption of sustainable and recyclable materials motivated by stringent environmental regulations. As an example, Amcor’s AmSky™ vinyl free film claims to offer a 55% reduction in CO₂ emissions compared to traditional products. This focus on sustainability is changing the way materials are being selected and driving innovation as producers evaluate environmental regulation vs performance criteria.

• The European Union Regulation on Packaging & Packaging Waste (PPWR), effective February 2025, will compel healthcare brands to move toward recyclable packaging by 2030. This rule is accelerating the shift away from traditional PVC and aluminum foil to new and more recyclable materials based on mono-polypropylene (PP) and polyethylene (PE), which offer improved recyclability and reduced carbon footprint.

MARKET CHALLENGES

Compliance with Stringent Regulations to Hamper Market Growth

A major challenge facing the global blister packaging industry is compliance with increasingly stringent regulations, predominantly in the pharmaceutical industry, which entails a rigorous level of detail in labeling, tamper evidence, and compliance with safety measures that require additional time, resources, and effort by manufacturing companies.

• For instance, according to the U.S. Food and Drug Administration (FDA), every blister pack label must include the proprietary and established name, strength, lot number, expiration date, bar code, and name of the manufacturer. The complexity of specific regulations can create an increase in production costs and certain ground delays.

However, it becomes a much larger issue for smaller manufacturers that are often handling cost burdens associated with complying with regulations that delay growth and very probably limit innovation in the marketplace.

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Segmentation Analysis

By Material

High Demand for Plastic Blister Packaging Boosted Segmental Dominance

On the basis of material, the market is segmented into plastic, aluminum foil, paper & paperboard, and others.

The plastic-based blister packaging segment commanded the largest blister packaging market share in 2024. Its dominance is driven by cost-effectiveness, versatility, and excellent product visibility that enhances consumer appeal in retail shelves. In addition, advancements in thermoforming and recyclable PET materials have improved both sustainability and barrier performance. Rising adoption in pharmaceuticals, consumer electronics, and personal care products further contributes to segmental growth.

• For instance, companies such as Klöckner Pentaplast and Sonoco Products Company have expanded their sustainable PET and PVC blister solutions tailored for healthcare and electronics packaging.

By Product Type

Rising Adoption of Carded Blister Packaging Drove Segmental Growth

On the basis of product type, the market is segmented into carded, clamshell, and others.

The carded blister packaging segment held a substantial market share in 2024. In 2025, the segment is anticipated to dominate with over 42.6% share. Its growth is supported by cost efficiency, ease of product branding, and widespread acceptance in retail environments. Carded blisters provide ample surface area for graphics and information display, making them highly effective for consumer engagement and regulatory compliance labeling. Additionally, retailers favor carded blisters for their peg-hook compatibility and theft-resistance, which enhances shelf management.

• For example, WestRock Company and Constantia Flexibles are actively innovating fiber-based and recyclable carded blister formats to cater to increasing demand from consumer goods and pharmaceutical sectors.

The clamshell segment is expected to grow at a CAGR of 6.03% over the forecast period.  

By Technology

Widespread Adoption of Thermoforming Strengthens Segment Growth

Based on technology, the market is segmented into thermoforming, cold forming, and others.

Thermoforming continues to be the leading technology in blister packaging due to its flexibility, low-cost, and the ease with which it can be adapted to various applications. New developments in machinery and materials along with significant emphasis on sustainable materials and regulatory compliance, further places thermoformed blister packaging at the forefront of the industry for manufacturers seeking to satisfy a changing consumer and marketplace.

• In October 2024, Bayer introduced a PET-based monopolymer blister pack for its Aleve brand, marking a significant step toward sustainable packaging solutions in the pharmaceutical industry.

By End-use industry

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Widespread Usage in Packaged Foods and Ready-to-Eat Products Supplemented Segment Growth

Based on end-use industry, the market is segmented into healthcare & pharmaceuticals, food & beverages, consumer electronics & household goods, industrial & automotive, and others.

The healthcare & pharmaceuticals segment was the dominant segment in the year of 2024. Mainly driven by the increasing need for safe, tamper-evident, and hygienic packaging that ensures patient safety, and can be compliant with strict regulations. Blister packaging is broadly used for tablets, capsules, and other oral administration medicinal forms as it protects the products from moisture, oxygen, and microbial contamination while allowing for precise product dosage.

• For instance, Gerresheimer AG and Rondo-Pak offer advanced pharmaceutical blister solutions with child-resistant features and sustainable materials.

In addition, the food & beverages segment is witnessing steady growth and projected to grow at a CAGR of 6.13% during the study period, primarily due to the increasing need for hygienic, portion-controlled, and visually appealing packaging.

Blister Packaging Market Regional Outlook

By region, the market is categorized into Europe, North America, Asia Pacific, Latin America, and the Middle East & Africa.

Asia Pacific

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The Asia Pacific held the dominant share in 2023, valuing at USD 10.07 billion, and also took the leading share in 2024 with USD 10.83 billion. The explosive growth of the pharmaceutical and FMCG (fast moving consumer goods) industries, as well as the expanding e-commerce business model and urbanization that is occurring in many parts of the globe, are the driving forces behind the high demand for blister packaging. Countries such as China and India are focused on providing cost-effective, protective, and sustainable packaging designs that meet the high-volume consumption and export needs of their countries. In 2025, the China market is estimated to reach USD 5.18 billion.

• For instance, in March 2024, Amcor opened its Asia Pacific Innovation Center in Jiangyin, China, focusing on sustainable flexible and metalized packaging solutions to cater to the fast-growing regional demand from food, beverage, and personal care industries.

Europe and North America

Other regions such as Europe and North America are anticipated to witness notable growth in the coming years. During the forecast period, the North America region is projected to record a growth rate of 6.50%, which is the second highest amongst all the regions, reaching a valuation of USD 7.43 billion in 2025. This is primarily due to the advancement of pharmaceutical manufacturing, combined with the need for accuracy of dosing and convenient sustainable materials, drives the market in the U.S. and Canada, where safety and standard compliance is paramount. After North America, the market in Europe is estimated to reach USD 6.79 billion in 2025 and secure the position of third-largest region in the market. In the region, Germany and France both are estimated to reach USD 1.64 billion and USD 0.86 billion in 2025.

Latin America and Middle East & Africa

Over the forecast period, Latin America and the Middle East & Africa regions would witness a moderate growth in this marketspace. The Latin America market in 2025 is set to record USD 2.61 billion as its valuation. Rising healthcare infrastructure and pharmaceutical consumption are key drivers. In the Middle East & Africa, Saudi Arabia is set to attain the value of USD 2.12 billion in 2025.

COMPETITIVE LANDSCAPE

Key Industry Players

Wide Range of Product Offerings coupled with Strong Distribution Network of Key Companies Supported their Leading Position

The global blister packaging market shows a semi-concentrated structure with numerous small-to-mid-size companies actively operating across the globe. These players are actively involved in product innovation, strategic partnerships, and geographic expansion.

Amcor plc, WestRock Company, and Sonoco Products Company are some of the dominating players in the global market. A broad portfolio of carded and clamshell blister solutions, global reach through strong manufacturing footprints, and continuous investment in recyclable and eco-friendly packaging designs are key characteristics that reinforce their market leadership.

Apart from this, other prominent players in the market include Constantia Flexibles, Klöckner Pentaplast, UFlex Ltd., Tekni-Plex, Inc., Sealed Air Corporation, and Huhtamäki Oyj. These companies are actively pursuing strategic initiatives such as acquisitions, expansion of blister film production capacity, and development of innovative barrier coatings to strengthen their market position and meet rising demand from pharmaceuticals, healthcare, and consumer goods sectors.

LIST OF KEY BLISTER PACKAGING COMPANIES PROFILED

• Amcor Plc (Australia)
• Sealed Air Corporation (U.S.)
• Mondi Group (Austria)
• Sonoco Products Company (U.S.)
• Huhtamaki Oyj (Finland)
• Berry Global, Inc. (U.S.)
• Constantia Flexibles (Austria)
• Uflex Limited (India)
• Klöckner Pentaplast Group (Luxembourg)
• Winpak Ltd. (Canada)
• Bischof + Klein SE & Co. KG (Germany)

KEY INDUSTRY DEVELOPMENTS

• April 2025: Amcor, a global leader in developing and producing responsible packaging solutions, announced it has secured a commercial order of AmSky™ Blister System. Such order was placed with the launch of the new TheraBreath Invigorating Icy Mint chewing gum currently available in major retailers across the U.S. The high-density polyethylene (HDPE) AmSky™ Blister System was selected for its superior functionality while providing a more sustainable packaging solution.
• November 2024: Switzerland-based Bayer has launched polyethylene terephthalate (PET) blister packaging on its healthcare brand, Aleve, calling it a first-of-its-kind product in the healthcare industry. The brand partnered with pharmaceutical packaging specialist Liveo Research on the product’s development.
• October 2024: Bayer has launched a first-of-its-kind in the healthcare industry, polyethylene terephthalate (PET) blister packaging on its renowned brand, Aleve. Realized in partnership with pharma packaging specialist Liveo Research, this innovative solution reduces the carbon footprint of this packaging by 38%1 and marks a stride in environmental stewardship by eliminating the use of polyvinyl chloride (PVC).
• July 2024: Aluflexpack, a manufacturer of premium flexible packaging solutions, has announced the development of a new product. This blister pack, designed specifically for the pharmaceutical industry, is constructed entirely of lacquered aluminium, offering a sustainable and recyclable alternative to traditional multi-material packaging.
• November 2023: SÜDPACK unveiled an innovative solution aimed at replacing conventional PVC-based blister packs. The company’s new recyclable mono-material polypropylene (PP) blister concept is specifically designed for tablets, capsules, and supplements, aligning with recyclability targets and upcoming regulatory shifts in the healthcare packaging sector.

REPORT COVERAGE

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Report Scope & Segmentation