North America Automotive Control Arm Market Size, Share & Industry Analysis, By Position (Front Lower Control Arm, Front Upper Control Arm, Rear Lower Control Arm, and Rear Upper/Lateral Control Arm), By Vehicle Type (Hatchback/Sedan, SUV, and LCV), By Sales Channel (OEM and Aftermarket), By Suspension (MacPherson Strut, Double Wishbone, Multi-Link, and Others), By Manufacturing Process (Forging, Stamping, Casting, and Others), and Regional Forecast, 2025-2032

The North America automotive control arm market size was valued at USD 7.86 billion in 2024. The market is projected to grow from USD 8.10 billion in 2025 to USD 10.66 billion by 2032, exhibiting a CAGR of 4.0% during the forecast period.

Automotive control arms are critical suspension components that connect the vehicle chassis to the wheel assembly, ensuring stability, steering precision, and ride comfort. In North America, the market is driven by the growing production of SUVs, pickup trucks, and electric vehicles that require advanced, lightweight, and high-strength control arms. The increasing adoption of forged aluminum and hybrid composite materials enhances durability and fuel efficiency. Furthermore, stringent safety regulations, expansion of EV manufacturing facilities, and technological advancements in suspension design, including integration with adaptive damping and autonomous driving systems, are strengthening market growth. The rising demand for replacement parts from aging vehicle fleets and expanding aftermarket networks contributes to steady industry expansion across the U.S., Canada, and Mexico.

Key players in the market include ZF Friedrichshafen AG, Magna International Inc., Ford Motor Company, DRiV Incorporated (MOOG), and Aludyne. These companies focus on developing lightweight forged aluminum and hybrid composite control arms, enhancing suspension durability and performance. Strategic partnerships, R&D investments in EV-compatible designs, and automation in manufacturing processes strengthen their market presence and support advancements in intelligent, high-performance vehicle suspension systems.

NORTH AMERICA AUTOMOTIVE CONTROL ARM MARKET TRENDS

Electrification Driven Design Optimization in Vehicle Suspension and Control Arm Systems

A central trend shaping the market in North America is the electrification-driven design optimization. This development reflects the ongoing transformation of vehicle platforms to meet the requirements of electric mobility, where efficiency, structural integrity, and lightweight design have become essential priorities for both automakers and component suppliers.

The increasing shift toward electric vehicles in the U.S., Canada, and Mexico has accelerated the demand for re-engineered control arm systems. Traditional steel-based suspension components are gradually being replaced with aluminum, magnesium, and composite materials that reduce vehicle mass while maintaining strength and stiffness. The optimization is vital as electric vehicles carry heavier battery systems and high quality control arms provide enhanced suspension balance to manage weight distribution without compromising performance or safety.

Lightweighting and Adoption of High-Strength Materials in Control Arm Manufacturing

The adoption of lightweight materials and high-strength materials has become a defining trend in the evolution of control arm and suspension system manufacturing across the USMCA region. As automakers across North America seek to comply with increasingly stringent emissions and efficiency standards, they are intensifying their focus on materials that balance weight reduction with structural performance.

In March 2022, the U.S. Environmental Protection Agency (EPA) introduced updated Corporate Average Fuel Economy (CAFE) standards targeting a 50% reduction in vehicle emissions by 2032. This regulatory pressure has accelerated the shift from conventional steel to high-strength aluminum alloys and advanced high-strength steels (AHSS) for control arm assemblies in both electric and internal combustion vehicles. Ford Motor Company and General Motors have already expanded contracts with domestic forging suppliers to increase the use of 7000-series aluminum control arms in their mid-sized and full-sized vehicle lines, aiming for a 25% reduction in unsprung mass.

MARKET DYNAMICS

MARKET DRIVERS

Growth in Vehicle Production and Recovery of the North American Automotive Industry to Propel Market Expansion

The recovery and growth of vehicle production across the North America region have directly stimulated the demand for control arm, which are critical components of the vehicle suspension system. As automakers ramp up output to meet rising consumer and fleet demand, the need for lightweight, durable, and cost-efficient suspension systems has grown substantially. In the U.S., production recovery has been driven by factors such as increasing investments in electric and hybrid vehicle assembly plants, leading suppliers to develop aluminum and composite control arms that reduce weight and enhance energy efficiency. Canada has seen renewed activity in advanced control arms manufacturing facilities, particularly for SUVs and EVs, driving the demand for precision-forged suspension components. Meanwhile, Mexico’s role as a key manufacturing and export hub for North American automakers has expanded, with several Tier-1 and Tier-2 suppliers scaling up the production of control arms for both OEM and aftermarket use. According to the Federal Reserve, the U.S. manufacturing output unexpectedly rose by 0.2% as of August 2025, led by a 2.6% rebound in motor vehicle and parts production after a 0.7% drop in July.

Aging Vehicle Fleet and Expanding Replacement Market across North America to Impel Market Growth

One of the most influential forces driving the North America automotive control arm market growth is the aging vehicle fleet across the U.S., Canada, and Mexico, which is stimulating sustained demand in the aftermarket control arms replacement segment. As vehicle lifespans increase and ownership durations lengthen, the need for control arm replacements and suspension system refurbishments has surged throughout the region.

In May 2024, the U.S. Bureau of Transportation Statistics (BTS) reported that the average age of vehicles in operation reached 12.6 years, the highest on record. This aging trend reflects extended consumer ownership cycles and improve vehicle durability, both of which elevate long-term component wear and replacement frequency. Similarly, Mexico’s National Institute of Statistics and Geography (INEGI) reported a median vehicle age of 15.2 years, largely due to high used-vehicle imports and delayed fleet renewal.

MARKET RESTRAINTS

Rising Raw Material Prices and Supply Chain Volatility to Impact Production Costs

A major restraint affecting the market for automotive control arms is the persistent rise in raw material prices and continued volatility in the supply chain. Control arms rely heavily on steel, aluminum, and increasingly on advanced alloys and composites, all of which have experienced significant cost fluctuations since 2020. These price instabilities have eroded the margins for both OEMs and Tier 1 suppliers, particularly those engaged in high-precision suspension component manufacturing. In March 2023, the U.S. Department of Commerce imposed revised Section 232 tariffs on selected imported steel and aluminum products to protect domestic industries. While beneficial to regional producers, these measures offer increased costs for automotive part manufacturers who rely on cross-border supply chains, particularly between Mexico and the U.S. Canadian manufacturers, despite exemptions, faced indirect cost increases through higher regional spot prices and transportation costs.

MARKET OPPORTUNITIES

Localization and Regional Consolidation of Automotive Component Manufacturing under the USMCA Framework to Offer New Opportunities

A major market opportunity emerging across the U.S., Canada, and Mexico is the localization and regional consolidation of automotive component manufacturing driven by the U.S.-Mexico-Canada Agreement (USMCA). This regulatory framework has fundamentally reshaped supply chain strategy in North America, encouraging automakers and Tier 1 suppliers to source and manufacture components such as control arms, suspension modules, and subframes within the region to meet regional value content (RVC) requirements.In March 2024, the U.S. Department of Commerce reported a 14% increase in domestic sourcing contracts for forged and cast aluminum suspension components. Similarly, Mexico’s Secretaría de Economía recorded more than USD 9.5 billion in nearshoring-related FDI inflows for the automotive parts sector in 2024 alone, a 38% increase over 2022. Canadian suppliers, supported by the Automotive Parts Manufacturers’ Association (APMA), are also expanding alloy processing and surface treatment capacity to strengthen the regional materials ecosystem.

Integration of Additive Manufacturing and Digital Twin Technologies in Control Arm Production to Provide New Growth Opportunities

A rapidly emerging opportunity in the market for automotive control arms is the integration of additive manufacturing (3D printing) and digital twin simulation technologies. These advancements are reshaping production processes by enabling precision engineering, localized prototyping, and cost-efficient small-batch manufacturing. As the North American automotive industry transitions toward high-mix, low-volume electric and hybrid platforms, the ability to digitally model, test, and produce suspension components on demand presents a transformative advantage for suppliers across the region.

In September 2025, Divergent Technologies secured USD 290 million in a Series E financing round, valuing the company at approximately USD 2.3 billion. The investment, led by Rochefort Asset Management, includes USD 250 million in equity and USD 40 million in debt. The funds will be used to scale the company’s end-to-end digital manufacturing platform, known as DAPS, which integrates artificial-intelligence-driven control arm designs, additive manufacturing, and automated assembly. The initiative aims to bolster U.S. industrial base capabilities for the aerospace, automotive, and defense sectors.

MARKET CHALLENGES

High Repair and Replacement Costs to Create Challenge for Market Expansion

Modern vehicles use lightweight aluminum or composite control arms that, while improving performance, are expensive to replace or repair. High labor costs, specialized installation requirements, and limited aftermarket availability further burden consumers. These factors can reduce replacement frequency, particularly among cost-sensitive vehicle owners, and restrict aftermarket growth despite the increasing automotive control arm demand for durable, high-performance suspension systems.

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Segmentation Analysis

By Position 

Front Lower Arm Segment Leads the Market with Critical Role in Vehicle Handling, Load-Bearing, and Steering Stability

By position, the market segmentation covers front lower control arm, front upper control arm, rear lower control arm, and rear upper/lateral control arm. 

The front lower control arm segment continues to dominate the market, primarily due to its critical role in vehicle handling, load-bearing, and steering stability. The demand remains high from North American passenger vehicles and SUVs, particularly within OEM assembly plants in the U.S. and Mexico. Manufacturers are increasingly integrating lightweight aluminum forging and hybrid material technologies to enhance strength-to-weight ratios and compliance with fuel-efficiency norms. Additionally, the localization push under the USMCA has boosted regional production and sourcing.

The rear lower control arm segment is emerging as the fastest-growing segment due to the rising integration of multi-link suspensions and independent rear suspension systems across electric and premium vehicles in North America. The segment is poised to expand at a CAGR of 5.8% over the analysis period. In April 2024, the Toyota Camry went fully hybrid for its 2025 model year in the U.S., introducing the 5th Generation Toyota Hybrid System paired with a 2.5-litre 4-cylinder engine. The model features re-engineered front MacPherson strut and multi-link rear suspensions, offering sharper handling and enhanced comfort. The electronic on-demand AWD is available across all grades and features up to 232 net-combined horsepower and advanced safety with Toyota Safety Sense 3.0 standard.

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By Vehicle Type

Sustained Consumer Shift toward Larger, Performance-oriented, and Electrified SUVs Accelerates Market Growth

In terms of vehicle type, the market is categorized into hatchback/sedan, SUV, and LCV. 

The SUVs segment remains both the dominant and fastest-growing vehicle type in the North America automotive control arm market. The sustained consumer shift toward larger, performance-oriented, and electrified SUVs has accelerated OEM investment in local manufacturing of suspension and chassis components. SUVs demand stronger, multi-link suspension systems and high-strength forged or cast control arms to ensure ride stability and durability. Automakers are strategically localizing SUV production to comply with USMCA’s regional content requirements, reduce import dependence, and enhance supply chain flexibility.

For instance, in May 2025, Mercedes-Benz Group confirmed the commencement of GLC SUV production at its Tuscaloosa, Alabama, plant to strengthen its North American manufacturing footprint and meet the rising regional demand for premium and electric SUVs. 

The hatchbacks/sedans segment continues to represent the second-largest segment and is poised to expand at a CAGR of 2.7% over the analysis period. This is supported by the consistent product demand from fleet operators, commuter buyers, and cost-conscious consumers.

By Sales Channel

Increasing Vehicle Production of SUVs and EVs to Drive the OEM Segment Demand

Based on sales channel, the market is subdivided into OEM and aftermarket. 

The OEM channel leads and is rapidly expanding in the North America region as new vehicle production is increasing. This comprises particularly SUVs and EVs which require advanced suspension components such as control arms. Automakers are sourcing locally to meet USMCA Agreement regional-value content rules, strengthening parts manufacturing in the U.S., Canada, and Mexico. In August 2023, Shinhwa Auto USA Corp. announced a USD 114 million expansion of its Alabama plant to produce die-cast aluminum components, including control arms and knuckles, to serve OEM demand in the U.S. market.

The aftermarket segment shows stable growth across the USMCA region, driven by the large base of in-service vehicles requiring suspension maintenance and control-arm replacements. The segment is anticipated to grow at a CAGR of 3.5% over the forecast period. 

By Suspension

Compact Design, Cost Efficiency, and Ease of Integration to Augment MacPherson Strut Segment Growth

By suspension, the market is divided into MacPherson strut, double wishbone, multi-link, and others.

The MacPherson strut segment dominates the market due to its widespread adoption in passenger cars, SUVs, and light trucks. Its compact design, cost efficiency, and ease of integration make it ideal for mass-produced vehicles. Automakers across the U.S. and Canada favor MacPherson suspensions for improved space utilization, lightweight construction, and stable handling. Additionally, the strong aftermarket demand for replacement control arms in vehicles using this suspension system further reinforces its leading market position across the region. 

The multi-link suspension segment is the fastest-growing in the market, driven by rising demand for premium, performance, and electric vehicles. The segment is estimated to expand at a CAGR of 5.9% over the analysis period. 

By Manufacturing Process

Preference in SUVs, Pickups, and Performance Vehicles to Propel the Forging Segment Growth

On the basis of manufacturing process, the market is divided into forging, stamping, casting, and others.

The forging segment holds the largest North America automotive control arm market share due to its superior strength, durability, and resistance to fatigue. Forged control arms are preferred in SUVs, pickups, and performance vehicles requiring high load-bearing capacity and reliability. Their precision and structural integrity make them ideal for both OEM and aftermarket applications. Automakers in the U.S. and Mexico increasingly rely on forged aluminum and steel components to enhance vehicle stability, safety, and lightweight performance while meeting stringent quality and durability standards. In September 2024, ILJIN USA unveiled plans to invest USD 100 million in a new manufacturing facility in Auburn, Alabama, focused on producing forged aluminum control arms for major U.S. automakers. This investment underscores ILJIN’s commitment to meeting the growing demand for lightweight, durable control arms driven by the expansion of SUV and EV production across the U.S. automotive industry. 

The casting segment, which is poised to exhibit a CAGR of 5.1% over the analysis period, is the fastest-growing in the North America market. The expansion is driven by the increasing adoption of lightweight aluminum alloys for fuel efficiency and EV performance. 

North America Automotive Control Arm Market Regional Outlook

By geography, the market is categorized into the U.S., Canada, and Mexico.

U.S. Automotive Control Arm Market

The U.S. dominates the North America market owing to its robust manufacturing base, strong OEM presence, and growing EV production. Localized forging and casting facilities support compliance with USMCA content rules while reducing import dependence. OEM investments continue to strengthen domestic chassis component supply. For instance, in June 2025, General Motors announced a USD 4 billion expansion across three U.S. manufacturing plants to boost vehicle and component production capacity.

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MexicoAutomotive Control Arm Market

Mexico is the fastest-growing market in North America, driven by cost competitiveness, expanding OEM assembly operations, and USMCA trade compliance. Rising localization and cross-border exports of suspension components support the market growth in the country. For instance, in March 2025, AMIA reported that 91% of Mexico’s auto production met USMCA origin requirements, strengthening its role in regional supply chains.

CanadaAutomotive Control Arm Market

Canada maintains a stable market share, supported by advanced manufacturing and sustainable innovation in aluminum and EV component production. Strategic partnerships and investments continue to expand its role in high-value vehicle manufacturing. For instance, in March 2022, the Canadian government and Stellantis–LG Energy Solution announced a CAD 5 billion (USD 4 billion) investment to localize EV and component manufacturing.

COMPETITIVE LANDSCAPE

Key Industry Players

Lightweight Innovation, Regional Production Compliance, and Integrated Supply Capabilities to Give Companies a Competitive Edge

The North America automotive control arm market is highly competitive, driven by a mix of global Tier-1 OEM suppliers and strong aftermarket specialists. ZF Friedrichshafen and Magna International capture significant OEM space with long-standing experience, broad material capabilities, and extensive USMCA manufacturing networks supporting major automakers. Ford Motor Company leverages its internal production and vast parts distribution system, ensuring direct supply for vehicle assembly and service. In the aftermarket, DRiV (MOOG) and Mevotech maintain strong market positions through comprehensive product catalogs, rapid model coverage, and deep distributor relationships across the U.S., Mexico, and Canada. The competition centers on lightweight innovation, regional production compliance, and integrated supply capabilities to meet rising OEM localization and aftermarket demand under USMCA trade frameworks.

LIST OF KEY NORTH AMERICA AUTOMOTIVE CONTROL ARM COMPANIES PROFILED

• ZF Friedrichshafen AG (Germany)
• Magna International Inc. (Canada)
• Ford Motor Company (U.S.)
• DRiV Incorporated (U.S.)
• Aludyne (U.S.)
• Mevotech (Canada)
• Kobe Aluminum Automotive Products (KAAP) (U.S.)
• Ferdinand Bilstein GmbH + Co. KG (febi) (Germany)
• Saint Jean Industries (France)
• Nippon Light Metal Holdings Co., Ltd. (Japan)
• American Axle & Manufacturing (AAM) (U.S.)
• Metalsa (Mexico)

KEY INDUSTRY DEVELOPMENTS

• In October 2025, Linamar Corporation acquired Aludyne’s North American assets (including its control-arms portfolio) for USD 300 million. The move gave Linamar expanded lightweight aluminum control-arm capacity in the U.S.
• In March 2024, DRiV Incorporated (via its MOOG brand) introduced 181 new part numbers across its North American aftermarket portfolio, covering steering & suspension, including control arms, thereby expanding IAM regional coverage.
• In January 2024, Shih Hsiang Auto Parts Co., Ltd. launched a new line of high-performance control arms designed for improved durability and precision handling in passenger vehicles. The company emphasized enhanced bushing materials and lightweight designs, targeting both OEM and aftermarket clients in North America, Europe, and Asia to strengthen its global suspension component portfolio.
• In August 2023, Mevotech added 116 new chassis, control arm, and wheel-end part numbers across its TTX and Supreme lines, expanding coverage for trucks, SUVs, and EVs in the U.S./Canada independent aftermarket.
• In May 2023, Mevotech announced the release of 173 new part numbers covering chassis, control arm solutions. The update includes first-to-market control arms for vehicles such as the 2017-2023 Tesla Model 3 and 2017-2021 Model Y.

REPORT COVERAGE 

The North America automotive control arm market analysis provides an in-depth study of the market size & forecast by all the market segments included in the report. It includes details on the market dynamics and trends expected to drive the market over the forecast period. It offers information on the technological advancements, new product launches, key automotive industry developments, and details on partnerships, mergers, and acquisitions. The market report scope also encompasses a detailed competitive landscape with information on the market share and profiles of key operating players.

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Report Scope & Segmentation